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    Medical applications

    The healthcare sector is undergoing major changes. Europe is ageing rapidly: the number of people aged 65 and older is expected to rise from 90.5 million in 2019 to nearly 130 million by 2050. This demographic shift is driving demand for medical devices, hospital furnishings and home‑care solutions. Manufacturers are looking for materials that are lightweight, strong, hygienic and sustainable — and aluminium extrusion delivers exactly that.

    a close-up of a factory
    Example of a rail kit for RER NG

    Extrusion makes it possible to create profiles with complex shapes and integrated functionalities. Cable channels, fastening grooves and stiffening ribs can be incorporated directly into the profile. This reduces the number of separate components, saving weight, lowering costs and speeding up assembly. For medical applications, this results not only in functional and reliable solutions, but also in products that meet the highest hygiene and sterilisation standards.

    Aluminium extrusions are used in hospital beds, diagnostic equipment, wheelchairs and fitness frames. Thanks to their excellent strength‑to‑weight ratio and corrosion resistance, these products remain lightweight, robust and easy to clean. In addition, aluminium is fully recyclable, making it an ideal choice in a market increasingly driven by sustainability and ESG (Environmental, Social, Governance) objectives.

    Benefits of extruded aluminium

    • Lightweight and strong: Ideal for mobile and ergonomic designs.
    • Hygienic and corrosion‑resistant: Easy to clean and suitable for sterilisation.
    • Design freedom: Integrated features such as cable management and mounting grooves.
    • Sustainable: Available in low‑carbon variants such as Hydro CIRCAL® and Hydro Low Carbon

    Typical applications

    • Frames for MRI and CT scanners
    • Hospital beds, trolleys, curtain rails and handrails
    • Mobility aids such as wheelchairs and walkers
    • Fitness frames and sports infrastructure

    Choosing the right alloy for your application

    Hydro offers extrusions in a range of alloys, each with unique properties suited to medical and fitness products:

    6082 – Strong and cost‑efficient, ideal for diagnostic frames, transport structures and laboratory equipment. Easy to machine and highly corrosion‑resistant.

    6061 – Perfect for cosmetic housings, handheld diagnostic tools and patient‑facing devices. Offers high strength, excellent coating performance and a premium finish.

    6063 – Known as the “architectural alloy” thanks to its excellent surface quality and corrosion resistance. Ideal for lightweight diagnostic frames, portable medical housings, wheelchair components and support rails. This alloy combines an attractive finish with good manufacturability and is a favorite where design and hygiene come together.

    Ready for the future

    The healthcare market demands innovative solutions: precision extrusions for medical robots, profiles suitable for cleanrooms, and integration of smart sensors and cable management. Hydro combines technical expertise with sustainable materials, ensuring your products meet the highest standards while contributing to a circular economy.

    With Hydro CIRCAL®   and Hydro Low-carbon, you choose extrusions with a low CO₂-footprint — combining performance with responsibility.

    At Hydro, you get more than just profiles. We provide complete solutions: from design and die development to machining, surface treatment and assembly. We help you move from idea to product faster, with a strong focus on quality, hygiene and sustainability.

    Want to learn how aluminium extrusions can enhance your medical or fitness products?

    Contact our experts for advice, co‑design and prototyping. Together, we create solutions ready for the future.